Horizontal Plow Mixer

The horizontal plow mixer is composed of four parts: a circular cylinder, a transmission mechanism, plows, and high-speed cutting knives. It is suitable for mixing powder-powder, powder-liquid, and powder-paste materials. Equipped with a high-speed cutting knife dispersion function, materials can achieve uniform mixing in a short time under the dual action of the plows and high-speed cutting knives. It is particularly suitable for mixing and stirring powder-paste materials and powder-fiber materials. As an efficient, high-uniformity, high-crushing, low-energy-consumption, and low-pollution mixing equipment, it is well-adapted for assembly line production. This horizontal plow mixer is an ideal choice for industrial mixing needs.This horizontal plow mixer can be applied in industries such as chemical engineering, coatings, pharmaceuticals, food processing, feed production, fuel processing, metallurgy, and mining. It is suitable for solid-solid mixing (i.e., adding liquid to powder) as well as composite processes including wet granulation, drying, and concentration. It meets the diverse mixing requirements of various industrial sectors.

This horizontal plow mixer is suitable for mixing powder-powder, powder-liquid, and powder-paste materials. With its high-speed cutting knife dispersion function, materials can achieve uniform mixing quickly under the combined effect of the plows and high-speed cutting knives. It is especially designed for mixing and stirring powder-paste materials and powder-fiber materials. As a new-type mixing equipment with high efficiency, high uniformity, strong crushing ability, low energy consumption, and low pollution, it is highly suitable for assembly line operations. It enhances the mixing efficiency of production lines significantly.

Working Principle:

When the horizontal plow mixer starts, the plows rotate around the shaft, driving the materials to move in a circumferential turbulent manner along the radial direction of the square cylinder. At the same time, the materials are thrown out along the normal direction of the two sides of the plows. This unique movement mode lays the foundation for efficient mixing of the horizontal plow mixer.When the thrown and circumferentially turbulent materials flow through the high-speed cutting knife group, they are quickly and powerfully dispersed by the high-speed rotating cutting knives. The high-speed dispersion of the cutting knives further improves the mixing uniformity of the horizontal plow mixer.Under the combined action of the aforementioned plows and high-speed cutting knives, the materials are continuously replaced and diffused, achieving uniform mixing in a short time with high mixing precision. The horizontal plow mixer ensures stable and reliable mixing quality for various materials.For materials requiring solid-liquid mixing, the mixing liquid is evenly sprayed onto the moving materials inside the cylinder through the liquid spraying device. The liquid spraying device of the horizontal plow mixer guarantees the uniform distribution of liquid in the materials.

Components:

• The structure of the horizontal plow mixer mainly consists of a transmission part, a horizontal cylinder, a plow group shaft, a high-speed cutting knife group, a discharge valve, and a liquid spraying device. Each component works together to ensure the stable operation of the horizontal plow mixer.
• The transmission part of the horizontal plow mixer includes a motor, a reducer, and a coupling. Its main function is to convert the motion of the motor into the required speed and torque and transmit them to the complex knife shaft. The high-performance transmission system ensures the efficient power output of the horizontal plow mixer.
• The horizontal cylinder of the horizontal plow mixer is made of rolled steel plates and is used for holding materials. Several holes are opened on the cylinder for material feeding, discharging, and observation. The durable cylinder design ensures the long service life of the horizontal plow mixer.The plow shaft support seats are fixed on the cover plates at both ends of the cylinder. This stable fixing structure ensures the smooth rotation of the plow shaft during the operation of the horizontal plow mixer.
• The plow group shaft is composed of plows, plow arms, and a main shaft. The plows are installed on the main shaft using the plow arms and adopt a half-coupling structure, which facilitates disassembly and assembly. The easy-to-maintain structure reduces the maintenance cost of the horizontal plow mixer.
• The high-speed cutting knife group is composed of multiple cutting knives, directly driven by an auxiliary motor, and installed on the side of the cylinder. To prevent dust from entering the bearings, the cutting knife shaft adopts a multi-channel sealing structure. The excellent sealing performance of the horizontal plow mixer ensures a clean working environment.
• The discharge valve is installed at the bottom of the cylinder (except for continuous discharge) and is used to close and discharge materials. Its operation is realized through a handle and a four-bar linkage mechanism. The easy-to-operate discharge valve improves the operational efficiency of the horizontal plow mixer.

Product Applications:

It is applicable for mixing cathode and anode materials, pharmaceutical products, food ingredients, pharmaceutical intermediates, seasoning powders, coffee powders, flour, flavors and fragrances, graphite, magnetic materials, powder metallurgy materials, iron powders, ceramics, electronic materials, chemical raw materials, plastics, rubber, and dyes. The horizontal plow mixer is a versatile solution for mixing various industrial materials.